プロセスコントロール
私たちは、異物コンタミ、汚れなどの起こりうるリスクを軽減するため各工程ごとのチェックを徹底しています。
また、バーコードシステムを導入しており材料の取り間違えや計量ミスなどのヒューマンエラーを防ぐとともに材料の有効期限も管理しております。
1
Receiving Material
- Quality control
- Raw Material inspection
2
Raw Material Storage
- Room temp.
- Cooling Room (Temp and % Humidity control)
- First In First Out Control
3
Weighing prepare Raw Material
- Control Equipment before/after use.
- Program control barcode system
- Control temp and % humidity Storage. (after open bag)
- Control 5S before/after use.
4
Recheck Raw material
- Recheck kind and weigh of raw material 100% before mixing (Barcode system)
- Control temp and % humidity Storage.
5
Mixing (Keader)
- Control condition standard mixing.
- Check contaminate of machine before/afer mixing.
- Control temp and % humidity mixing.
- Control mixing chart.
- Temperature control by Chiller machine.
6
Mixing (Two Roll Mill)
- Control condition standard mixing.
- Check contaminate of machine before/afer mixing.
- Control temp and % humidity mixing.
- Temperature control by Chiller machine.
- Controlled tapping by Cross Roll Blender machine.
7
Cooling
- Control temp and % humidity mixing.
- Check contaminate of machine before/afer.
8
Cutting
- Control temp and % humidity mixing.
- Check contaminate of machine before/afer.
- Check contaminate by Metal Detector.
9
Packing
- Control temp and % humidity mixing.
- Check contaminate of machine before/afer.
- Contaminate Check.
10
Packing in cotton box
- Control temp and % humidity mixing.
- Contaminate Check.
11
Quality control
- Check properties of FKM Compound.
- COA.
12
Delivery to Customer
- Storage control temp and % humidity before delivery.
- FIFO Control.
